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Deck board rows & equal gaps

s=W−2en=⌈s+gmaxb+gmax⌉g=s−nbn−1
where
s
clear span (mm)
W
overall width (mm)
e
edge gap each side (mm)
n
full-width boards
gmax
maximum gap (mm)
b
board width (mm)
g
actual gap (mm)
Explain this equation

Finds the fewest full-width deck boards that fill a width without any gap exceeding your maximum, and then the equal gap between them.

W is the overall width, e the gap left at each edge, and s the clear span between those edge gaps. b is the board width and gmax the largest gap allowed. n is the number of boards, and g the actual equal gap. All are in millimetres.

n boards have n − 1 gaps between them, so the span is nb + (n − 1)g. Setting g to gmax and solving for n gives the expression in the ⌈ ⌉ brackets. Rounding up means the boards fit with a gap no bigger than gmax. Sharing the leftover space equally across n − 1 gaps gives g.

A 3000 mm width with 5 mm edges, 140 mm boards and 6 mm maximum gap needs 21 boards at 2.5 mm gaps.

Watch out: if full boards cannot fit with a positive gap, the calculator stops. You will then need to rip a board. Use the supplier's moisture-related gap.

Find the minimum board count with gaps not exceeding the chosen maximum.

mm
mm
mm
mm

Enter your values to see the result.

Good to know

All boards assumed full width. Rejects a negative gap: rip an edge board or revise the layout. Use the supplier’s moisture-dependent gap and fixing details.

Limits

Flooring gaps, slide clearances, fire-door gaps, fixing schedules and finishes must follow the design and product instructions.

Sources

  • Geometry / arithmetic

This is a calculation aid, not a structural design or compliance certificate. Every default is an example, not a specification for your project.